Critical Risk: Porosity.
The Solution: Copper Forging.
A Forging-Based Alternative That Enhances Quality While Reducing Cost
We have eliminated the structural inefficiencies of conventional casting and achieved innovation through advanced forging processes.
By replacing casting with high-density copper forging, we deliver superior structural integrity, enhanced durability, and optimized cost performance.
CategorySand Casting (Limit) Hot Forging (Innovation)
| Quality & Durability | Internal voids occurLow structural density → Risk of explosion/fracture under high-pressure environments | Void-free, high-density structureMaximized electrical conductivity → Minimized power loss |
| Material Efficiency & Cost | Excessive scrap and machining costApprox. 44% material lossInefficient material use increases manufacturing cost | Minimized scrapMaximized material recoverySignificant reduction in high raw material cost |
| Process Efficiency | High-cost post-processingExtended lead timeRough surface increases machining load | Shortened process flowSuperior productivity & surface finishReduced machining time & suitable for mass production |
A Future Materials Company Built On Technology, Environment, and Responsibility.
Category | Casting | Forging |
| Weight | 16 kg High scrap generation from gate removal | 12 kg Only burr removal required |
| Post-Processing | Polishing required Process cost difference over 30% | Shot blasting Approximately 1/10 the cost of polishing |
| Scrap Rate | Additional scrap over 30% | Low scrap generation |
Through advanced forging technology that maximizes material properties,
we enhance durability while streamlining production efficiency.
